A puzzle can be designed entirely as a vector file and then cut from wood, MDF, acrylic, or cardboard. The quality is primarily determined by the size of the pieces, the space between cut lines, and how the image or text is constructed.
Determine size and number of pieces
First, choose the outer dimensions and the desired number of rows and columns. Small pieces require finer connections and are not equally strong in every material. Make a test cut if narrow necks or very small details are part of the design.
Check all cut lines
Every border between two puzzle pieces only needs to be cut once. Remove duplicate lines and check intersections, open endpoints, and almost overlapping shapes. Add a closed outer contour for the edge of the puzzle.
Add engraving
A vector illustration can be created as line engraving or area engraving. For area engraving, use closed shapes. A loose photo is not a regular production file; pixels in a vector file are not produced. If you want to use an image, first convert it into suitable vector shapes or choose a custom route when it comes to product engraving.
Supply the file at actual size
Use AI, EPS, DXF, SVG, or PDF with usable vector lines, work in millimeters, and check the upload preview. Then choose material, thickness, and quantity. For a new design, order one sample first before having a larger series made.